Explaining Conveyor Systems: Definition, Function, and Applications

From factories to warehouses, seamless material handling is the need for a great business. Conveyors are the key to achieving efficiency and moving materials quickly.

Let’s Delve into the world of conveyor systems and explore their diverse applications, operational significance, and pivotal role in revolutionising industries worldwide.

What is a Conveyor System? 

A conveyor system is a mechanical arrangement intended to efficiently move materials or products from one building area to another or between several places. It is made of rollers, belts, chains, or other moving parts, making it easier for objects to travel smoothly along a preset route. 

These systems are used extensively in the manufacturing, logistics, and distribution sectors to automate the handling, sorting, and transferring of different products or goods, increasing efficiency and decreasing manual labour.

Functions of Conveyor Systems

• Automated and streamlined process: By automating material handling, conveyor systems enable higher efficiency, optimise the production process, and reduce downtime. 
• Consistent handling, sorting, and distribution: They precisely regulate the speed and motion of the objects, guaranteeing accurate and consistent handling.
• Customised layouts: Conveyor systems are flexible and tailored to fit a variety of layouts and operational demands based on Industry needs. 
• Specialised functionality: To efficiently handle a variety of products or materials, conveyor systems include components like sensors, diverts, or sorting mechanisms. Conveyor systems designed for liquid material handling frequently use particular belt materials, such as those resistant to corrosion or able to take fluids without leaking.

Types of Conveyor Systems

1. Belt Conveyors

Generally composed of rubber, cloth, or metal, belt conveyors move a continuous loop of material over two or more pulleys. They are frequently used for moving goods in an inclined or horizontal manner.

Application: Frequently utilised for the transportation of a variety of materials, from small components to large items, in manufacturing, distribution centres, airports, and mining operations.

2. Roller Conveyors

They move objects using a sequence of rollers arranged in a path. They can handle objects of various sizes and shapes and can be powered or propelled by gravity.

Application: Frequently observed in packaging, assembly lines, and warehouses where goods must be moved, sorted, or accumulated.

3. Chain Conveyors

They use chains to move materials along a path. They are solid and durable for heavy-duty applications and available in various configurations, such as drag chains and slat chain conveyors.

Application: Fit for heavy-duty tasks like moving pallets in warehouses, mining operations, and car assembly lines.

4. Screw Conveyors

To move materials along the conveyor’s axis, a helical screw blade is positioned inside a tube or trough. They can be vertical or inclined and handle different kinds of bulk materials. 

Application: Used to transport grains, powders, sludge, and other materials in the food processing, construction, and agricultural industries.

5. Power and Free Conveyors

These are made of a parallel “free” trolley system that can stop on its own and a powered chain that moves continuously, known as the “power” chain. 

Application: Used in workstations for the accumulation of items required. 

6. Pneumatic Conveyors

These devices are perfect for moving materials in a dust-free atmosphere because they use air or gas flow to carry powders, granules or small parts through tubes.

Application: Commonly used in food processing, pharmaceuticals, and manufacturing for handling materials. 

 7. Continuous Overhead Enclosed Track Conveyors

An enclosed track that supports and directs carriers or trolleys along the conveyor line makes up COE systems. Along the enclosed path, carriers or trolleys move continuously, enabling precise item positioning, speed adjustments, and direction changes.

Application: Suitable for various industries, including automotive, electronics, and general manufacturing, requiring efficient and flexible material handling.

Contact us to learn more about the perfect fit of conveyors for your industry

Components of a conveyor system? 

• Conveyor Material: The main element that carries and moves the materials is the conveyor belt. It comprises a continuous loop constructed from rubber, cloth, or metal materials. It can also be chain/ Rollers based.
• Pulleys: The conveyors wrap around cylindrical drums or rollers to facilitate movement. The drive pulley generates the force required to move the conveyors using an electric motor or another energy source. It is found mostly on belt/roller conveyors.
• Support System: The structure or framework holding the conveyor and pulleys in place supports and guarantees the conveyor’s component alignment and stability.
• Drive: It is usually found at one end of the conveyor and comprises a motor, gearbox, and other parts that work together to create the force required to move the belt.
• Belt Cleaner: A belt cleaner frequently preserves the conveyor’s efficiency. It is a device located at the head pulley that removes any residual material or debris adhering to the conveyor’s surface, ensuring smooth operation and preventing material build-up that could cause issues.

How does a conveyor system work?

Addverb’s Flexible Conveyor Solutions for Scalability

Our specialisation goes beyond individual systems like conveyors; we understand how to integrate conveyors seamlessly into a holistic automation setup. We also offer comprehensive expertise in various automation technologies, including Automated Mobile Robots (AMRs), Automated Guided Vehicles (AGVs), Automated Storage and Retrieval Systems (ASRS) and our software suite. 

By leveraging our proficiency in diverse automation solutions, we ensure that conveyors work in harmony with each technology, optimising workflow efficiency.

• High-speed decanting: We ensure quick and effective unloading of goods or materials from pallets or containers to enable quick distribution and processing.
• AI-enabled algorithm: The Warehouse Control System enables advanced order scheduling for high-speed picking and delivery. 
• Implementation of PTL: Deployment of Addverb’s Pick-to-Light system- Rapido gives warehouse workers visual cues and directions to facilitate quick and accurate picking operations.
• Integration with shuttle systems: Along with Conveyors, we opt for shuttle systems with lifts for efficient movement of totes and cartons within the warehouse, optimising storage and retrieval processes.

Wrapping Up

Conveyors are essential for increasing productivity and operational flow, from manufacturing process optimisation to warehouse logistics streamlining. At Addverb’s, we offer customised conveyor systems that meet your needs. Contact us today and experience the transformative impact of optimised material handling at your facility.

FAQs 

1. How should I select the appropriate conveyor system?

To choose the best conveyor type (belt, roller, chain, etc.), consider your material, throughput requirements, available space, and application.

 2. What upkeep is necessary for conveyors?

To guarantee the best possible conveyor performance, regularly clean, lubricate, inspect, and perform preventive maintenance.

3. Are conveyors safe for operators and materials?

Properly designed conveyors with safety features prioritise operator safety while efficiently handling materials.

4. Can conveyor systems be expanded or modified for future needs?

Many conveyor systems can be easily expanded or modified to meet shifting production needs or facility layouts because they are modular and scalable.