Efficient Sortation Solutions

Sortation

An agile sortation system is crucial in enabling quick order fulfilment and requires a set-up that is easily deployable and scalable to meet demand fluctuations. With the increasing reliability of people on E-Commerce and the expectation of quick delivery, automation in sorting comes in very handy to sort a variety of product mix at high speeds. This helps in accurate delivery with minimal human intervention hence improving the overall efficiency of sorts/hours.

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Our Solutions

Effortless Installation and Integration with SortIE

Our fixed sortation system is fully automated and modular with our unique Robotic Sortation System – SortIE. It operates on a highly efficient belt drive mechanism coupled with a high-precision Servo Motion Control System which allows quick sortation of SKUs at different levels of height and positions for hassle-free sortation. The existing conveying systems, such as conveyors, robots, manual transport, etc., can be smoothly allied with SortIE without hindering ongoing operations allowing ease in installation and integration.

Quick and Accurate Sortation with Zippy

When a business is growing rapidly and witnesses demand fluctuations, our high-speed Sortation Robot – Zippy helps perform SKU wise intelligent sortation for quick order fulfilment. It works on the concept of obstacle detection enabled by ground marker and flexible working configuration, which can be modified at any time. Our Fleet Management System enables coordination among a fleet of robots that can perform over 30,000 sorts per hour, and drive SKUs/parcels towards destination chutes. Flexibility allows us to match demand fluctuations and optimise operations to make it cost efficient.

Efficient Movement with Warehouse Conveyors

Conveyors play a crucial role in sortation within warehouses. They are used to transport items from one location to another within a facility, and are often used to move products to specific sortation areas where they can be sorted, scanned, and directed to the correct destination. Conveyors are particularly useful in warehouse environments that require high volumes of throughput and efficiency. They can handle a wide range of product sizes and weights, and can be configured to move products in a variety of directions.

Success Stories

Fast-Sortation for a Top-Tier Sportswear Brand

A top-tier fashion brand required an innovative solution for warehouse automation to streamline its end-to-end operations and accommodate fluctuations in seasonal demand. The objective was to establish a seamless process flow to effectively handle their diverse SKU inventory while leveraging robust software for precision and real-time visibility. The proposed solution consisted of double-layered 72 Sortation Robots deployed to achieve a throughput rate of 3600 eaches per hour across 300 bins, with 150 per level, and utilising an automated take-away system via shuttles. AMRs and ASRS are being used to optimise space utilisation, along with Multi-Carton Picking Mobile Robots for efficient order dispatch and B2C customer service.