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There is an inherent risk of chemical reactions, leaks, fires, and explosions while storing chemicals. Misuse of chemicals can lead to catastrophic outcomes, such as supply chain interruption, environmental damage, and worker injury. Reducing these risks requires specialised warehouse solutions.
The chemical warehousing industry stands to benefit on many levels to unlock its growth potential. From safety and warehouse optimisation to material handling and space utilisation, there are numerous ways that automated systems can improve efficiency while reducing labour costs and increasing profits.
Introducing ASRS (Automatic Storage Retrieval System) technology, AGV (automated guided vehicles), and AMR (autonomous mobile robots) to your warehouse will streamline the effective utilisation of the workforce along with space-optimised future-ready warehouses. Ultimately driving the chemical industry to unlock its potential for unimaginable success.
Chemical Industry Warehousing Challenges
Safety Benefits of Chemical Warehousing
The foremost benefit of using automated systems in warehouses is increased safety measures. It enables us to keep up with regular chemical warehousing safety audits. Adopting new-age automation technology will ensure maintaining the facility in an orderly manner and prevent accidents and emergencies. With warehouse automation, many of the risks posed by manual labor can be eliminated. This means that fewer mistakes are made, leading to fewer accidents in the workplace.
Additionally, automated systems provide added security benefits; with restricted access control measures in place, only authorized personnel can access sensitive areas of a warehouse or storage facility. This will in turn make the warehouse a safe place to work but not to contribute to global deaths in industrial accidents.
Warehouse Optimization in Chemical Industry
Automation can help speed up processes by automatically sorting items into designated slots or containers within the facility. This not only saves time but also maximizes space by allowing for more efficient use of available storage space. Additionally, it ensures that all items are properly labelled and accounted for so that inventory levels remain up-to-date at all times.
Interestingly, automated solutions reduce costs associated with space utilization by optimizing available storage space through more efficient stacking methods as well as increasing product visibility through RFID scans or barcode readers located on AGVs (Automated Guided Vehicles) or AS/RS (Automatic Storage/Retrieval Systems). By using these technologies together, warehouses can achieve maximum capacity levels without sacrificing safety.
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Material Handling
“Warehouse Automation is tailored to achieve meticulous accuracy and prevent failures in material handling.”
When it comes to handling the material with humans it is evident to have flaws like misplacing, mishandling, misidentification of chemicals, and overloading. With automated systems, one can achieve foolproof handling to opt for greater efficiency in terms of time management, and cost savings associated with labour expenses. Furthermore, they can reduce risk by ensuring that heavy objects are still handled safely according to pre-programmed instructions instead of being manually lifted by operators.
Human Labour Efficiency
Automated systems like ASRS, and AMR powered by intelligent software-WMS can also increase human labour efficiency by allowing the operators to focus on more meaningful tasks instead of spending a significant amount of time manually retrieving items from different parts of the warehouse.
Ultimately, integrating automated storage and retrieval systems into Chemical warehousing operations, ushering in a new era of smart warehousing.
Customized chemical storage
The problems of storing hazardous goods can be expertly solved by businesses that specialize in chemical warehousing. These solutions include state-of-the-art facilities with real-time monitoring, ventilation, temperature control, and state-of-the-art fire suppression systems. They also guarantee compliance with international and national chemical storage standards.
Regularity in inventory and tracking
Ask about inventory tracking and visibility if you’re looking for chemical warehousing services. You can always keep an eye on the number and placement of chemicals via inventory tracking. Our chemical warehouing services offer visibility and real-time inventory tracking.
This may entail receiving order updates, obtaining supplies from local suppliers, transporting those items to your place of business or other required locations, and more. Inventory visibility is the ability to know where all of your resources are at any given time, including raw materials that are stored in a warehouse and commodities that are being transported between sites or suppliers’ warehouses.
Services related to transportation
Transportation services are essential in warehousing. The chemicals’ dependability and safety are equally as crucial as how quickly they may go from one location to another. Seek out chemical storage companies that offer environmentally responsible shipping options.
Solutions Required
Addverb provides a wide range of fixed and flexible chemical warehousing automation that will help face the bove mentioned challenges.
Fixed Automation
Products consist of systems that rely on a fixed infrastructure for operation. These solutions are ideal for industries that demand high-volume, repetitive production of standardized products, such as automotive, electronics, food and beverage, pharmaceuticals, and packaging.
AS/RS: Innovative warehouse automation technologies designed for high-density storage and retrieval of goods. They are equipped with rails, robotic arms, shuttles, lifts, and software for inventory management and quicker material handling processes.
▪ Carton Shuttle ▪ Pallet Shuttle ▪ Mother Child Shuttle ▪ Multi-Level Shuttle ▪ 4-Way Pallet Shuttle
Stacker crane: Efficiently loads and unloads heavy items, ensuring precise storage. It’s highly designed for unit loads and pallet loads, with accurate real-time inventory tracking.
Vertical Sortation Robot: Delivers highly accurate sortation while sorting individual packets to their destination locations at varied heights on a dedicated track.
Rail Guided Vehicle: Provides a fast and flexible alternative to continuous conveyor systems used to transport pallets within warehouses and factories
Flexible Automation
Products consist of systems that rely on a fixed infrastructure for operation. These solutions are ideal for industries that demand high-volume, repetitive production of standardised products, such as automotive, electronics, food and beverage, pharmaceuticals, and packaging.
Autonomous Mobile Robot: Powered by Lidar and operates on natural navigation. It can carry payloads of 100 kg, 200 kg, 500 kg, 1000 kg, 1500 kg, and 2500 kg.
Multi-Carton Picking Robot: Navigates through grid-based paths to pre-decided locations for storing and picking carton loads, working in perfect sync with one another.
Sorting Robots: Automated systems to identify and categorise order parcels or packages. They are equipped with sensors, cameras, and AI algorithms for accurate and quick sortation.
Autonomous Forklift: Autonomous forklifts are self-operating vehicles equipped with sensors and software that allow them to navigate and transport materials without manual intervention.
Collaborative Robot: Designed to work alongside humans in shared spaces to perform industrial operations.
Pick-To-Light: Our trusted Pick-to-Light solution empowers your workforce to pick the correct products and quantities swiftly and accurately for order fulfilment.
Pick-By-Voice: Our advanced Pick-by-Voice technology revolutionises the order-picking process. By eliminating the need for paper or RF devices, Zesty streamlines operations through voice commands.
Take away
Warehouse automation brings numerous benefits to Chemical warehousing for easing the day-to-day warehouse operations. Adopting new technology will minimise the substantial cost risks that occur due to inefficiency and failure to deliver on time amidst rising demands in the market.
The chemical warehousing challenges highlighted can be tackled seamlessly with Addverb, your one-stop provider with decennial expertise in Warehouse automation.
