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Accelerating Productivity with AS/RS Systems

Maximize storage density and warehouse throughput with Cruiser 360, a four-direction automated pallet shuttle built for heavy-duty unit-load handling. Operating across specialized rail networks, it positions, lifts, and transfers pallets throughout deep-lane storage matrices. System controls and swappable battery deliver dependable run-time, long equipment life, and minimal operational downtime.

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Maximize cubic storage density and pallet throughput with Multi-Pro, an automated multi-deep shuttle AS/RS designed for high-velocity distribution centers. Built to absorb peak manufacturing and staging volumes, it buffers finished goods between packaging lines and outbound docks across standard 48x40 GMA pallets and custom unit loads.

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Accelerate fulfillment picking, dynamic order sequencing, and buffer management with Quadron, a high-density carton shuttle AS/RS. The platform integrates autonomous tier shuttles, vertical lifts, and modular racking to store and retrieve cartons, plastic totes, and bins up to 110 lbs. Its narrow-aisle architecture delivers rapid, repeatable inventory delivery in space-constrained facilities.

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Medius is a compact multi-level shuttle system designed to optimize the high-density storage and retrieval of cartons, bins, and totes weighing up to 110 lbs. Accessing up to seven storage levels within a single operating aisle, Medius supports double-deep storage up to 13 feet high, recovering floor space while maintaining direct inventory access for active picking lines.

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Cruiser is an automated two-way deep-lane pallet shuttle designed to maximize cubic storage volume and eliminate manual forklift travel inside drive-in rack structures. Running along dedicated pallet channels, it lifts, transports, and deposits pallets with high positioning accuracy. Equipped with industrial Wi-Fi communication and a long-lasting battery pack, Cruiser provides safe pallet handling, stable power discharge, and extended operatio...

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Addverb's Advantage

Maximized Space Utilisation

Maximized Space Utilisation

Convert unused vertical space and double pallet capacity within your existing footprint using high-density AS/RS configurations, turning ceiling height into productive storage capacity.

Boosted Operational Efficiency

Boosted Operational Efficiency

Automate storage and retrieval cycles to accelerate throughput, cut down on manual travel, and speed up order fulfillment so goods move faster and operations stay lean.

Accurate Inventory Control

Accurate Inventory Control

Gain real-time, SKU-level visibility and tracking precision by integrating AS/RS with an in-house WMS and WES software suite, eliminating mispicks and strengthening inventory accuracy.

Enhanced Safety & Reliability

Enhanced Safety & Reliability

Reduce warehouse floor risks and product damage with a fully automated system that separates operators from high-traffic zones and delivers dependable 24/7 run-time.

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AS/RS Industry Applications

Consumer Goods

Consumer Goods

Dependable, high-density storage for food and beverage facilities. Supports preservation and cold-chain staging to maintain product freshness across the supply chain.

Cold Storage

Cold Storage

Continuous temperature and humidity monitoring paired with automated storage and retrieval equipment. Minimizes thermal fluctuations, reduces conditioned air volume, and protects perishables.

Pharmaceuticals

Pharmaceuticals

Traceable, validated storage for regulated healthcare inventory. Supports multi-temperature zones with complete batch, lot, and expiration date tracking.

Automotive and Tyre

Automotive and Tyre

High-density storage engineered for tires, heavy components, and precision assemblies. Integrates automated retrieval with smart picking stations to feed assembly lines reliably.

Chemicals and Petrochemicals

Chemicals and Petrochemicals

Code-compliant, zoned storage for hazardous and volatile materials. Configured with corrosion-resistant finishes, explosion-proof components, and automated environmental safeguards.

Solar and Battery

Solar and Battery

Secure, high-density storage for battery cells and raw materials. Incorporates fire-resistant construction, thermal containment designs, and dedicated safety zones.

E-commerce

E-commerce

Scalable fulfillment systems engineered for peak-season order volume. Goods-to-person picking handles high SKU counts and split-case orders with speed and accuracy.

More Industry Applications

More Industry Applications

Specialized automated handling for discrete manufacturing workflows. Manages raw materials, work-in-process inventory, and finished goods across multi-tier storage layouts.

Consumer Goods
Consumer Goods
Cold Storage
Cold Storage
Pharmaceuticals
Pharmaceuticals
Automotive and Tyre
Automotive and Tyre
Chemicals and Petrochemicals
Chemicals and Petrochemicals
Solar and Battery
Solar and Battery
E-commerce
E-commerce
More Industry Applications
More Industry Applications

Addverb's AS/RS Case Studies

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Since bringing Addverb's system, the productivity has tripled because of the efficiency and being able to know where the cartons are gonna hit.

Don Sweeney

Facility General Manager - DHL

We saw a boost in dispatch productivity using Addverb's AS/RS. Their custom designed pallet handling procedure helped us reduce the overall manpower deployment.

Jaitesh Sharma

International Engineering & Projects Lead - Pepsico

We saw a 33% boost in productivity using Addverb's AMR. With the implemented solution, we were able to reduce the deployment of manpower in the parts handling.

Anurag Pandya

AGM Production - Panasonic

We experienced Addverb as a highly agile organisation having a proactive team which is always discussing and implementing measures to ensure a steady supply chain in the current volatile situation.

Sunny Manchanda

Senior Sales Manager - Siemens

Automation solutions for all warehouse challenges. We're ready for yours!

FAQ

Frequently Asked Questions

  • What does an Automated Storage and Retrieval System (AS/RS) do, and how does it work in US warehouses?

    An Automated Storage and Retrieval System (AS/RS) is a combination of high-density racking, computer-controlled shuttles or cranes, and integrated software that places and retrieves inventory automatically. As an auto storage and retrieval system, it functions as a highly efficient storage and retrieval system and robotic storage system for modern warehouse operations. When an order is released from the facility's host software, automated carriers move through dedicated storage lanes to deliver pallets, cases, or totes directly to ergonomic pick stations.

    In North American supply chain networks, this technology optimizes vertical clear heights up to 100 feet, eliminates manual forklift travel, and tracks SKU movement in real time. Solutions such as mini load ASRS, mini load ASRS systems, and automated vertical storage and retrieval systems further improve warehouse efficiency and inventory control.

  • How does an AS/RS benefit distribution centers in the United States?

    An AS/RS maximizes storage density and raises order processing speeds while mitigating chronic labor shortages across the United States. By utilizing high-bay building clearance and narrow operating aisles, facilities can double pallet storage capacity within their existing real estate footprint through an automated racking system, automation racking system, and advanced automated racking system for warehouse operations.

    Automated handling also prevents dropped-load accidents, protects inventory integrity, and maintains 99.99% picking accuracy across high-volume distribution hubs. These automated storage systems support pallet automation, improve inventory visibility, and deliver scalable automated storage solutions for growing operations.

  • Can Addverb AS/RS integrate with existing Warehouse Management Systems (WMS)?

    Yes, Addverb AS/RS software interfaces directly with tier-one WMS platforms commonly used in the Americas. The native Warehouse Execution System (WES) and Warehouse Control System (WCS) sit between enterprise software and mechanical hardware.

    This structure balances order queues, manages real-time carrier routing, and updates inventory counts instantly without custom middleware. The integration enables automated retrieval systems, supports auto storage systems, and optimizes the performance of the overall storage retrieval system.

  • Can an AS/RS handle standard US pallet sizes and mixed unit loads?

    Yes, AS/RS equipment handles standard 48x40 North American GMA pallets, split-case cartons, and plastic totes. Equipment configurations adapt directly to product specifications: multi-tote shuttles handle individual bins and e-commerce cartons, while unit-load cranes and four-way pallet shuttles transport heavy manufacturing sub-assemblies and raw bulk materials.

    These solutions support automated storage, automated parts storage, and flexible material handling requirements while maintaining high throughput and operational accuracy.

  • Why choose Addverb for warehouse automated storage systems in the Americas?

    Addverb provides end-to-end operational accountability across the Americas by manufacturing its own hardware and engineering its entire software stack in-house. With North American headquarters in Irvine, California, and a dedicated team of local professionals, Addverb supports US clients with regional engineering, around-the-clock technical service, and emergency replacement parts delivered within short periods.

    Its expertise in fully automated storage, automated storage systems, and advanced warehouse automation helps customers implement scalable solutions tailored to their operational needs. Addverb also delivers competitive ASRS price structures based on throughput, storage density, and automation requirements.

  • What factors determine if an AS/RS is right for a US facility?

    Building clear height, square footage costs, labor availability, and throughput volume are the key criteria when evaluating an AS/RS for US operations. Facilities operating multiple shifts in competitive labor markets or facing high industrial lease rates typically see the fastest return on investment.

    Businesses should also evaluate whether an automatic storage retrieval system, automated storage system, or mini load ASRS configuration best supports their inventory profile and growth plans. If a facility has low inventory turnover or a ceiling height below 20 feet, conventional selective rack or autonomous mobile robots (AMRs) may be more economical.

  • How does an AS/RS impact the US warehouse workforce, and what roles do employees take on?

    An AS/RS eliminates strenuous manual cart pushing and forklift transit, shifting warehouse associates into technical, supervisory, and quality assurance positions. Workers take on roles as system monitors, maintenance technicians, pick-station packers, and inventory controllers.
    Staff manage pick stations, clear exceptions, and direct order workflows through centralized touchscreen interfaces while overseeing the performance of the robotic racking system, storage and retrieval system, and automated warehouse processes.

  • What level of training is required to operate and maintain an AS/RS across Americas facilities?

    Operating an AS/RS requires baseline training on control interfaces, run-time monitoring, and facility safety interlocks, which operations teams typically complete within several days. Addverb provides on-site training and technical maintenance support during commissioning across North America.

    For ongoing operations, Addverb software specialists support US sites with remote diagnostics, resolving up to 85% of issues remotely. Training also covers automated storage systems, automated retrieval systems, and overall automated storage and retrieval system operations.

  • Can an AS/RS be customized for specific facility layouts in North America?

    Yes, an AS/RS is modular and custom-configured around available building dimensions, environmental constraints, and throughput requirements. System designs adjust carrier quantities, rack elevations, vertical reciprocating conveyors (VRCs), and goods-to-person stations to match distinct operations.

    Facilities can start with an inbound buffer or staging module and expand with additional shuttles or storage bays as business volume grows without replacing the core base system. This flexibility allows businesses to deploy customized automated storage solutions and scalable automated storage systems.

  • What is automated storage and retrieval system?

    An automated storage and retrieval system (AS RS) is a fully automated storage solution used in warehouses and distribution centres to store and retrieve cartons, components, and pallet loads using a robotic storage system and intelligent software controls.

    It combines automated storage systems, automatic storage retrieval systems, specialised racking structures, warehouse software, and automated retrieval systems to maximise storage density, improve throughput, and support modern warehouse operations. Technologies such as mini load ASRS, automated parts storage solutions, pallet automation technologies, and advanced racking systems improve inventory accuracy and warehouse productivity.

    As one of the most advanced forms of automated storage and retrieval systems AS RS, the technology helps businesses optimise storage space, reduce manual handling, and improve operational efficiency through intelligent automation.