Following the success of their initial project in Chennai, Addverb set out to automate PAR Formulations’ second Brownfield facility in Madhya Pradesh addressing challenges such as limited storage capacity, manual picking processes, labour shortages, and insufficient product traceability.
The main objectives included maximising storage density through a multi-deep storage system, enhancing inventory visibility through software integration, and access to real-time data analytics. These enhancements aimed to transform the Indore plant into a highly efficient, automated facility capable of meeting increased demand with greater accuracy and speed.
Addverb designed and implemented a state-of-the-art multi-deep storage system that revolutionised processes from infeed to outfeed to achieve PAR Formulations’ operational goals. The solution optimises material transfer by using forklifts to place pallets onto an inbound conveyor, where a profile checker then checks them. A transfer car with a roller conveyor then moves the pallets to the Automated Storage and Retrieval System (ASRS) for efficient handling.
For increased speed and precision, three Crane ASRS units, each equipped with pallet shuttles (Cruiser) capable of handling up to 1000 kg per pallet. These cranes, working in sync with the shuttles, smoothly transport pallets from conveyors under the control of the Warehouse Management System (WMS). At the heart of this automation is Addverb’s software integration. The Mobinity Warehouse Control System (WCS) serves as the integration layer between ERP, WMS, PLC, and control systems, ensuring seamless communication.
This multi-deep storage system significantly improved PAR Formulations’ warehouse operations, effectively addressing its key challenges and meeting its objectives.
Achieved 100% traceability of products with our software Mobinity.
Increased efficiency by achieving an inbound and outbound throughput of 50 pallets per hour.
Enhanced warehouse capability to handle heavy weights up to 1000 kg.
Optimised storage density with 4,050 multi-deep storage positions.
광범위한 제품 포트폴리오를 통해 다양한 산업 요구사항에 맞는 맞춤형 솔루션을 설계할 수 있습니다.
