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Objectives/Introduction

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Solutions implemented

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Improvement in Key Results (KPIs)

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1
Categorisation of SKUs in A, B, and C Class for efficient storage and order fulfilment 
2
Goods-to-Person picking stations enabled by carton shuttle system and pick-to-light that brings the SKUs to the pickers to fulfil 8 customer orders at the same time, per picking station for C Class SKUs 
3
Conveyor assisted pick-to-light system for A and B class picking enables pick rate of 6500 eaches and 3500 eaches per person per hour respectively.
4
The unique solution achieved a 10 times higher pick rate at 9500 picks per hour facilitating order fulfilment within 24 hours. 
5
Order delivery to 28000 kiranas within 24hrs without minimum order requirement
6
Capability to fulfil around 5000 customer orders in a day, involving 8 lakhs eaches to 11 lakhs during peak days. 
7
Dimensioning and Weighing systems along with high-quality cameras are installed to capture any discrepancies and set a quality check process to eliminate errors. 
8
Sequencing process followed in loading crates according to destination in the truck to optimise route planning and save time, and costs.

Products

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MCS

Changing the storage paradigm from square feet to cubic feet

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RSS

Complex sorting, now simpler and swifter  

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MCPMR

Changing the storage paradigm from square feet to cubic feet  

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Carton Shuttle

Efficient, swift and flexible solution for storage and retrieval of crates, cartons, and totes 

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