Table of Contents
How can automotive and tyre warehousing overcome rising labour costs, space limitations, and growing inventory demands? The answer lies in automation.
With mobile robots, sorting robots, and automated storage and retrieval systems, warehouses can maximize space, streamline order fulfillment, and handle larger volumes more efficiently.
These smart solutions help businesses scale, reduce errors, and stay competitive in a rapidly changing market.
In 2023, the size of the global automotive and tyre warehousing was valued at USD 137.03 billion. The market is estimated to grow at USD 143.88 billion in the year 2024 and is anticipated to reach around USD 232.38 billion by 2034, with a compound annual growth rate (CAGR) of 4.91% between the years 2024 and 2034.
Common Warehouse Requirements in Automotive & Spare Parts
- Material Movement: The movement of materials is crucial for minimising downtime and maximising throughput. Material movement includes conveyor belts, forklifts, mobile robots, or even automated systems in transporting parts fast and accurately right from receiving areas into storage and then to the shipping zones.
- Storage: It is needless to say, storage of auto parts requires wide-varied designs of equipment, from shelving to specialised racks and bins. Optimization of per-space utilisation is a mandatory specification but not a limit, as one should always think of accessibility, dimension, weight, and retrieval frequency.
- Sorting: Sorting of parts involves groups into types, sizes, or orders to have easier picking and shipping. This is under an automated or partly automated system through a barcode scanning and RFID system, making it fast, accurate, and efficient.
Automation Solutions for Automotive and Tyre Warehousing
Material Movement Solution: Mobile Robots
Dynamo is a new-age mobile robot that is important in increasing efficiency, safety, and productivity in material handling at automotive and tyre warehousing.
These robots are employed for navigating complex warehouse layouts carrying a variety of automotive components and spare parts to be delivered to destinations, unattended.
Their long-range operations shrink the time spent in inventory retrieval, order fulfilment, and goods transportation by automating the previously manual operations.
By doing so, they decrease direct human exposure to hazardous conditions and enhance throughput as well. In addition, the capability to operate in extreme cold storage allows sensitive temperature parts to be safely managed.
Real-time tracking of data contributes to developing flows where there are fewer likely errors in inventory management.
Storage Solution: Automated Storage and Retrieval Systems (ASRS)
AS/RS: Innovative warehouse automation technologies designed for high-density storage and retrieval of goods. They are equipped with rails, robotic arms, shuttles, lifts, and software for inventory management and quicker material handling processes.
Stacker crane: Efficiently loads and unloads heavy items, ensuring precise storage. It’s highly designed for unit loads and pallet loads, with accurate real-time inventory tracking.
Vertical Sortation Robot: Delivers highly accurate sortation while sorting individual packets to their destination locations at varied heights on a dedicated track.
Sorting Robots
In automobile and tyre warehousing, improved efficiency in sorting and product handling is Zippy and SortIE. Zippy will sort automotive parts and tyres at a very fast speed, and it can adapt itself to any warehouse system, be it vertical or floor-top.
Its obstacle detection takes care of safe navigation within narrow spaces with less collision risk.
SortIE with a belt-drive mechanism, provides effective management of very high volumes of tires and parts at scales that can easily scale up for increased needs.
These robots are implementing the sorting process, reducing manual work while also minimizing errors, thus optimizing warehouse operations and project inventory management.
How Automation Addresses Automotive Warehouse Challenges
- Increased Efficiency: Speeding up other processes such as order processing, inventory management, and material handling.
- Safety Improvement: Lesser manual labor under unsafe working conditions would ensure greater worker safety.
- Cost Reduction: Reduced cost of operations because of reduced labor requirement, fewer errors, and optimal resources.
- Increased precision: Better inventory accuracy and order picking with reduced errors, increased customer satisfaction.
- Space Optimization: Maximization of warehouse space by installing a greater storage capacity and efficient use of available space.
- Mixed Automotive Inventory Storage: Robots like AGVs, ACRs, and AMRs are capable of storing and retrieving items from heights of up to 10 to 12 meters, thus offering high-density storage.
This flexibility will allow them to adapt facilities to increasing SKU volumes while accommodating peaks and valleys in demand with minimal requirement for space expansion, ensuring streamlined operations and better use of available space.
Conclusion
We have been resolving many problems using automation for automotive and tyre warehousing, such as labor shortages, safety risks, and spatial imbalance.
Automation solutions like AGVs, AMRs, ASRS, and sorting robots create the possibilities of increasing efficiency and accuracy while saving costs and reducing errors in the space.
The innovations enable the organization to scale operations in a way that is more responsive to future increasing demand without having to make huge infrastructure changes.
Are you ready to optimize your operations in your warehouse? Contact us today about how our solutions can automate your warehouse and drive efficiency and growth in your business.
FAQ
What are the main challenges in automotive and tyre warehousing?
Challenges include high inventory turnover, space optimization, and quick, accurate order processing.
How does automation help automotive and tyre warehousing?
Automation like robotic sorters and ASRS improves efficiency, reduces manual labor, and optimizes space.
What automation solutions are ideal for automotive and tyre warehousing?
AGVs, conveyors, and robotic sorters are key for handling large volumes and improving throughput.
What are the benefits of automation in automotive and tyre warehousing?
Benefits include increased efficiency, reduced lead times, better order accuracy, and cost savings.
