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The 3D Automated Pallet Shuttle is an advanced storage and retrieval system designed to maximize warehouse efficiency through automation. It operates in a highly organized racking structure, allowing the shuttle to move pallets across multiple axes vertically, horizontally, and depth-wise hence the term 3D.
Read through the blog to unravel how Cruiser 360, our 3D Automated pallet shuttle works improving efficiency and optimising space utilisation of the warehouse.
What is a 3D Automated Pallet Shuttle?
An innovative warehouse automation system called the 4 way pallet shuttle/ 3D Automated Pallet Shuttle is created to improve storage effectiveness and simplify the handling of pallets inside a racking system. To maximise warehouse operations, this system consists of a shuttle unit, racking system, control system, and other safety features.
Key Components of the 4 Way Pallet Shuttle
- Shuttle Unit: It is an autonomous unit that helps in round the clock operations, enhancing efficiency and productivity. It is equipped with advanced sensors, and motors which help to manage various pallet sizes and weights. It helps to enhance space utilisation and reduce handling times. They perform a variety of tasks, including measuring the distance to the shuttle in front of it, identifying the last pallet placed in the channel, and confirming that the pallet is positioned correctly on the shuttle.
- Racking System: Pallets are stored in a dense, orderly fashion using the sturdy, modular racking system. Its versatility design maximises both vertical and horizontal storage capacity by supporting a variety of pallet sizes and warehouse layouts. The system is designed to work in unison with shuttle units, guaranteeing effective and seamless pallet handling.
- Control System: They help to perform longitudinal guidance of the shuttle which helps to connect the various tiers, where high-performance load-raising devices are utilised. There are at least two lifts erected (one outgoing and an inbound pallet lift). To boost the AS/RS’s operational capacity, the number can be increased.
READ MORE: 4 Way Pallet Shuttle – A Warehouse Disruption in the Era of Industry 4.0
How does Cruiser 360 Work?
- Loading Pallets onto the Shuttle: Pallets are located in the Cruiser 360 using forklifts or advanced automated pallet transfer systems. To provide stability during transportation, the shuttle is made to latch onto pallets of various sizes and weights with security. The time needed to start the automated handling procedure is reduced by this rapid and effective approach.
- Movement Within the Racking System: Once loaded, Cruiser 360 our 3D automated pallet shuttle navigates autonomously based on Warehouse Execution System (WES) instructions through the racking system, by using the advanced sensors, to move on different horizontal axes. It helps to optimise storage space and ensure rapid delivery of the pallets to the designated locations within the factory or warehouses.
- Unloading Pallets: When the pallet reaches its destination inside the racking system, the Cruiser 360 shuttle gently unloads it. This can be accomplished by either moving the pallet to another automated machine for additional handling or lowering it to a predetermined position.
Read More: Pallet Shuttle: The Key to Smart Storage
Advantages of Cruiser 360
- Increased Storage Density: Cruiser 360 facilitates high-throughput operations, enhances inventory management, and expands warehouse storage space. Utilising vertical space to maximise warehouse storage capacity is beneficial.
- Improved Efficiency and Speed: Without help from other material handling vehicles, the shuttles navigate the channels and aisles, helping to reduce labor costs and manual errors. Within the racking structure, shuttle traffic is managed by our advanced warehouse fleet management software. This guarantees smooth and constant vehicle movement, averts traffic bottlenecks, and keeps shuttle cars from colliding.
- Enhanced Safety and Reliability: Pallets are detected, handled, and positioned safely and effectively thanks to a variety of sensors and software. Additionally, our shuttle vehicle can move smoothly and change directions steadily and easily thanks to the design of the wheels and rails.
- Accurate Positioning: Servo controls along with advanced QR code positioning enable higher positioning accuracy.
- Maximum flexibility: The shuttle cars may move between levels and aisles for maximum versatility. Furthermore, multiple shuttles can function concurrently in a single aisle. This enables managers to modify the system’s throughput in response to evolving circumstances.
- Wide Temperature Range: Pallets can be moved and stored with Cruiser 360 in temperature-controlled spaces without being exposed to temperature swings, such as cold storage facilities.
- Advanced Picking Procedures: Pallets may be swiftly and effectively removed from the racking system by using Cruiser 360 in conjunction with order picking systems. This can save labour costs and expedite order fulfilment.
READ MORE: How 4 way pallet shuttle revolutionise warehouse storage?
Applications and Use Cases
- Storage and Distribution Centres: The Cruiser 360 is perfect for high-density storage in sizable storage and retrieval centers. It can optimise space utilisation and save labour costs by providing a significant increase in storage capacity and retrieval speed.
- Manufacturing Facilities: By effectively transporting raw materials, components, and completed goods between production lines and storage locations, the Cruiser 360 can optimise the supply chain in manufacturing settings and guarantee precise and timely inventory management.
- The cold storage and food industry: They benefit greatly from the system’s ability to handle and store perishable commodities in temperature-controlled environments. This helps to maintain ideal storage conditions and enhance shelf life management.
Wrapping Up
A noteworthy development in warehouse automation, the 3D Pallet Shuttle provides a dependable solution to the issues related to modern logistics and storage.
Combining innovative design with state-of-the-art technology which offers unparalleled efficiency, safety, and versatility. In manufacturing, cold storage, and warehousing, this technology has the potential to greatly improve operational performance and storage management.
By partnering with Addverb Technologies, businesses can take advantage of state-of-the-art solutions such as the 3D Automated Pallet Shuttle, which helps them to meet the ever-evolving demands of the industry and maintain their competitive edge in the logistics market.
FAQ
How does the 3D Pallet Shuttle move?
The shuttle operates on rails, moving horizontally and vertically within racking systems, and can reach deep storage locations, enhancing storage density.
What are the key components of the 3D Pallet Shuttle?
Key components include the shuttle itself, a racking system, a lift for vertical movement, and a control system that manages operations and communicates with warehouse management software.
How does it improve warehouse efficiency?
It increases storage density by utilizing vertical space, reduces labor costs by automating pallet movement, and speeds up retrieval times.
Is 3D Automated Pallet Shuttle system scalable?
Yes, Automated pallet shuttle system is modular and can be expanded as needed to accommodate growing inventory or changing storage requirements.
What types of pallets can the shuttle handle?
It can handle a variety of pallet types and sizes, making it versatile for different industries.
How is safety ensured during operation?
The shuttle is equipped with sensors to detect obstacles and ensure safe operation, and the system follows predefined safety protocols.
Can the 3D Pallet Shuttle operate in different environments?
Yes, it can operate in various environments, including refrigerated or frozen warehouses, thanks to its robust design.
How is the shuttle controlled?
The shuttle is controlled via a warehouse management system (WMS) that coordinates its movements, optimizing storage and retrieval tasks.
How does it integrate with existing warehouse systems?
The shuttle system integrates seamlessly with existing warehouse management systems, allowing for easy adoption and enhanced operational efficiency.
What industries benefit the most from 3D Automated Pallet Shuttle?
Industries with high-volume storage needs 3D Automated Pallet Shuttle, such as retail, manufacturing, and cold storage, benefit significantly from this technology.
Founded in 2016, Addverb offers complete robotics solutions for warehouse and industrial automation, with a strong global presence through its subsidiaries worldwide. The company provides a range of in-house automation products, including Autonomous Mobile Robots, ASRS, and sorting technologies. It serves over 350+ clients, including well-known companies such as Coca-Cola, Amazon, and DHL.
